Are you trying to start a new business where your company will have a significant number of orders throughout the year? Why don’t you start selling egg trays? There is a high demand for eggs every day, and that means sellers would need egg trays to pack those eggs. With an egg tray machine in your warehouse, you can produce high-quality egg trays and sell them domestically.
Before buying the egg tray making machine, it’s important to know how it works. You can buy a manual, semi-automatic, or fully automatic model, depending on your budget. Here’s how a fully automatic machine works:
Making the gooey pulp
The manufacture of high-quality egg trays starts with a gooey pulp. This pulp is nothing but waste paper and water mashed in a hydraulic pulper that produces a thick paste. The pulp becomes so smooth that it passes through the pulper without any lumps. The pulping unit also consists of a concentration chamber that tests the pulp’s consistency. It has to reach a specific density to be converted into egg trays. The thick paste will then move into the formation pool that measures the amount of pulp required for every tray. Check the small egg tray making machine here.
Molding the pulp
This is where the pulp gets the shape of the egg tray you want to make. You can choose the mold depending on the number of eggs you want to keep. For example, the standard size is 30 eggs but you can get other molds also that can make trays that accommodate 6, 8, or 12 eggs. Just check what type of mold the manufacturing is providing at the time of buying the egg tray machine. If you have demands for smaller or bigger trays, you can buy the respective molds separately.
The molding chamber has a vacuum pump and air compressor. Once the formation pool sends a small amount of pulp into the molding chamber, it creates suction pressure using the air compressor, while the vacuum pump provides negative pressure to give shape to the pulp according to the mold placed above. This entire process hardly takes a few seconds. More information on egg carton making machine here.
Drying the tray
A fully automatic egg tray making machine contains an in-built drying line. As the trays come out of the molding chamber, they enter the drying line directly. The fully automatic machines can dry as many as 2000 trays within an hour. In fact, there are higher capacity machines that can dry more trays than 2000 in less than 60 minutes. Compare the models and see whether they come in your budget or not.
Packing the trays
The fully automatic machine also comes with a packing unit that stacks the trays according to the order you need to fulfill. For example, you want a pack of 100 trays. The packing unit will stack 100 trays for a specific number of sets. This ensures that you save time instead of manually checking the number of trays in each pack.
An egg tray machine can be worth your investment, especially if you can meet the quality standards in your state. Compare the features of different models before you finally buy the egg crate making machine for sale.